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热门关键词:进销存管理软件 固定资产管理软件 

    条码技术在汽车制造业中的应用

     

     社会背景

      SHEHUIJINGJIDEFAZHANHESHICHANGJINGZHENGDEJIAJU,JIGONGYESHENGCHANTICHULEYIXILIEDETIAOZHAN。GONGYEHUASHIDAIGONGYESHENGCHANSUOZHUIQIUDEXIAOLV、ZHILIANG、CHENGBENDENGMUBIAO,YIFUYUXINDENEIRONG,DANWEISHIJIANSHENGCHANDECHANPINSHULIANG,YIBUZAICHENGWEIQIYEJINGZHENGLIDEZHUYAOBIAOZHI,CONGCHANPINKAIFADAOCHANPINSHANGSHIDESHIJIAN,ZESHIQIYEYINGDESHICHANGHEGUKEDEGUANJIAN,XINXIYICHENGWEIQIYESHENGCUNFAZHANDEJUEDINGXINGYINSU,QIYEDESHENGCHANJISHUYUZUZHIGUANLIZHENGZAIFASHENGSHENKEDEBIANHUA。


      CHANPINSHENGCHAN(KUCUN、FAHUO、XIAOSHOU、SHOUHOUXINXI)HECHANPINDANJIANXIANGGUAN,YINCIXINXILIANGDA,XINXIFENBUGUANG,XINXILAIYUANFUZA。RUGUOCAIYONGSHOUGONGSHOUJIZHEIXIEZILIAO,HUIDADAZENGJIAXINXICAIJIRENYUANHEXINXISHURURENYUANDESHULIANG,JIANGDIXINXIZHENGQUELV。WEILESHIXIANCHANPINGENZONG,SHENGCHANCHANGJIAZAIBUDUANXUNZHAOXINDEJIEJUEFANGAN。


      随着条码技术成熟和广泛应用,条码能够快速、高质量打印(如使用Zebra专用条码打印机);条码能够被各类扫描仪快速、准确识别(如使用Honeywell条码扫描器)。生产厂家采用条码标识其产品,在生产、库存、发货、销售、售后中采集产品信息,利用计算机网络收集不同分布的产品跟踪资料,建立数据采集和跟踪管理信息系统。


     用户需求

      MUQIANDABUFENQICHEZHIZAOGONGSIDOUYIJINGSHISHILEERPXITONG,WEILEJINYIBUJIANSHEYIERPWEIHEXINDETONGYIQIYEGUANLIXINXIXITONG,QUANMIANTIGAOGONGSIDESHENGCHANGUANLISHUIPINGHEXIAOLV。YINCI,ZHEIXIEGONGSIJIANGXUNQIUYITAOYUERPXITONGXIANGJIEHEGUANLIFANGSHI,BIANYUTIGAOCHEJIANSHENGCHANGUANLI。

      TIGONGERPXITONGJIEKOU,BINGNENGHENFANGBIANDIGONGXIANGERPXITONGZHONGYOUGUANSHUJUXITONGJIEMIANXIANSHIZHIGUANMINGLEBIANYUCAOZUO,FANYINGNEIRONGQUANMIAN,BINGNENGTONGGUOJIEMIANMONICAOZUO,DIAOZHENGMEIRIDESHENGCHANZUOYEJIHUAJUYOUJIAOQIANGDESHUJUTONGJI、FENXI、ZHIBIAO、CHAXUNGONGNENG、XINXICHUANSHUZHUNQUEKUAIJIE。CHONGFENLIYONGTIAOMAXINXIYUAN,SHIXIANLINGBUJIANDEZHUISU。


     系统设计

      ZHIZAOZHIXINGXITONG(MES)WEIYUSHANGCENGDEJIHUAGUANLIXITONGYUDICENGDEGONGYEKONGZHIXITONGZHIJIANDEMIANXIANGCHEJIANCENGDEGUANLIXINXIXITONG。TAWEICAOZUORENYUAN/GUANLIRENYUANTIGONGJIHUADEZHIXINGHEGENZONGYIJIZIYUAN(REN、SHEBEI、WULIAO、KEHUXUQIUDENG)DEDANGQIANZHUANGKUANG。QITIXIJIEGOURUTU:

    工业制造解决方案

     功能结构主要关系:

    1.MESYUERP/MRP-IIGUANXIWEISHUANGXIANGSHUJUJIAOHU。MESJIESHOUERP/MRP-IISHENGCHANZHILINGHECHANPINSHUJUJIPEIZHI,MESXIANGERP/MRP-IIHUIBAOGONGXUBAOGAOHEWANGONGBAOGAO。

    2.MESJIESHOUGONGYESHEBEIKONGZHIXITONGCHANSHENGDEZAIZHIPINSHENGCHANGUOCHENGCANSHU,ZUOWEIZAIZHIPINSHENGCHANDANGANDEYIBUFEN。

    3.CHEJIANPEIZHIHECHANPINSHUJUGUANLIWEIZUOYEGUANLIZHONGZUOYEJIHUAZHIDING、ZUOYEDIAODUXIADADENGTIGONGYIJU。

    4.ZUOYEGUANLIWEISHENGCHANGUOCHENGGUANLITIGONGDIAODUDAN、ZAIZHIPINLAIYUAN,TONGSHITONGGUOSHENGCHANGUOCHENGGUANLIFANYINGSHENGCHANZHILINGHUOZUOYEDIAODUSHENGCHANGUOCHENGXINXI。

    5.CAIJISHUJUWEISHENGCHANGUOCHENGGUANLITIGONGZAIZHIPINSHENGCHANGUOCHENGSHUJULAIYUAN,TONGSHITIGONGBULIANGZAIZHIPIN,GONGWEIXIUGUANLICAOZUO。WEIXIUGUANLITONGYANGZUOWEISHENGCHANGUOCHENGSHUJUTIGONGJISHENGCHANGUOCHENGGUANLI。

    6.DUISHENGCHANGUOCHENGGUANLIJINXINGGUOCHENGTONGJI,TIGONGZHILIANGGUANLIJINXINGZHILIANGTONGJIHEZHILIANGKONGZHI;DUISHENGCHANGUOCHENGGUANLIJINXINGCUNDANG,WEICHANPINSHUJUGUANLITIGONGCHANPINDANGANCHAXUNHECHANPINLIEBIAOCHAXUN。


     功能

      GONGNENGSHIYITU:

    工业制造解决方案

    1、接收ERP数据

    接收BPCS生产指令:

      MESTONGGUOSHUJUKUGONGXIANGFANGSHIJIESHOUERPANYUEBIANPAIDESHENGCHANZHILING,ZENGJIAXITONGSHENGCHANZHILING,HEXIUGAIMEIYOUSHENGCHANDESHENGCHANZHILING。

      JIESHOUDESHUJUBAOKUOSHENGCHANZHILINGHEQIDUIYINGCHANPINSHENGCHANPEIZHI,ERPXITONGZHONGWUSHENGCHANZHILINGHAO,XUMESXITONGZIDONGSHENGCHENG。

    生产指令数据是: ERP项目号,车型品种、数量,计划生产日期;

    产品生产配置数据是:项目注释(包括发动机、车架、车桥、车身等的BPCS项目号或件号及其注释),台份用量。

    接收BPCS物料库存:

      MESTONGGUOSHUJUKUGONGXIANGFANGSHIJIESHOUBPCSWULIAODEYUEKUCUNSHUJU(MEIYUECHUJIESHOUYICI),CISHUJUYONGLAITONGJIWULIAODEYUEJIECUNBAOBIAO。

    接收BPCS零件目录:

      MESTONGGUOSHUJUKUGONGXIANGFANGSHIJIESHOUBPCSLINGJIANMULUSHUJU,BAOKUOLINGJIANJIANHAO、LINGJIANMINGCHENG、LINGJIANJIAGEDENGXINXI,CISHUJUYONGLAITONGJIWULIAOYUEPANDIANBAOBIAO。


    2、物料准备

    WULIAODEZHUNBEIBAOKUOCHESHEN(KEYIKUOCHONG)ZHUNBEI。CHESHENZHIJIEYOUCHESHENCHANGJINRU,GUZAIZONGZHUANGCHANGJINXINGCHESHENJIESHOU,QIEFENLIANGGEKUFANGCUNFANG,JIANLICHESHENWULIAOZHUNBEIKUCUN(JIANHAO,SHULIANG)。

    物料准备:采集车身的件号,并指定存放的库房,累计物料库存。

    物料分配:根据物料准备库存分配到详细作业计划。

    减少物料库存:生产指令开始作业调度,扣除所需的物料准备库存。


     3、详细作业计划

    XIANGXIZUOYEJIHUABAOKUOZHENGCHEPEITAOZUOYEJIHUAHEDIPAN、NEISHIDANDUZUOYEJIHUA。

    整车配套作业计划:按照物料准备库存,编排生产指令的生产数量,分批建立每日详细作业计划。

    LEIJISHENGCHANZHILINGYIJINGJIHUASHULIANG。FENPEIWULIAOSHIZHIDINGCHENGBAOFANGJIQIJUTIFENPEISHULIANG,JIANSHAODUIYINGCHENGBAOFANGDEWULIAOZHUNBEIKUCUN。

    FENPEIZUOYEJIHUACHANPINDEVIN。

    底盘单独作业计划:编排生产指令的生产数量,分批建立每日详细作业计划。累计生产指令已经计划数量。

    FENPEIZUOYEJIHUACHANPINDEVIN。

    内饰单独作业计划:编排生产指令的生产数量,分批建立每日详细作业计划。累计生产指令已经计划数量。


    4、作业计划排产

    BIANPAIXIANGXIZUOYEJIHUADESHENGCHANSHUNXU。

    ANZHAOJIAGONGZHONGXIN(NEISHI、FADONGJI、DIPAN、ZONGZHUANG)FENJIEZUOYEJIHUA,DAYINSHENGCHANZUOYEJIHUAPAIXUBIAO,TONGZHIGEZUOYEDIAODUDIAN。


     5、作业调度

    JIAGONGZHONGXINZUOYEDIAODUBAOGAO。ANZHAOPAICHANJIHUAJINXINGZUOYEDIAODU,BAOGAOZUOYEDIAODUJINCHENG。JIHUAKEGENJUGEJIAGONGZHONGXINZUOYEDIAODUBAOGAO,QINGCHULEJIEZUOYEJIHUADEXIANGXISHENGCHANZHUANGTAI,KONGZHIZUOYEJIHUADESHENGCHAN。

    NEISHI、FADONGJIFENBIEBAOGAOZUOYEDIAODUWANCHENGSHULIANG。NEISHI、FADONGJISHANGXIANSHI,CAOZUOYUANGENJUSHENGCHANKEDESHENGCHANZUOYEJIHUAPAICHANBIAOANPAISHANGXIANSHUNXU,ZHUGEQUERENSHANGXIANDELEIXING,XITONGJILUSHANGXIANSHIJIAN,BINGJIANSHAOZUOYEJIHUAPICIZHONGDUIYINGXIANGMUDEJIHUASHU。

    DIPAN、ZONGZHUANGZUOYEDIAODUBAOGAOZUOYEDIAODUKAISHISHENGCHANDEZAIZHIPINVIN。DIPAN、ZONGZHUANGSHANGXIANSHI,CAOZUOYUANGENJUSHENGCHANKEDESHENGCHANZUOYEJIHUAPAICHANBIAOANPAISHANGXIANSHUNXU,TONGGUOVINHAODESAOMIAO,JILUSHANGXIANSHIJIAN,XITONGZIDONGJIANSHAOZUOYEJIHUAPICIZHONGDUIYINGXIANGMUDEJIHUASHU。


     6、大屏幕控制

    SHISHIJIANSHIZONGZHUANGJIAGONGZHONGXINDESHENGCHANZHUANGTAI,XIANGDAPINGMUSHUCHUZONGZHUANGJIAGONGZHONGXINDEDANGRIJIHUASHULIANG,WANCHENGSHULIANG;YUEJIHUASHULIANG,YUEWANCHENGSHULIANG,NIANJIHUASHULIANG,NIANWANCHENGSHULIANG。

     

    7、生产过程管理

    SHENGCHANGUOCHENGZAIZHIPINGUANLI,TONGJIZAIZHIPINGONGXUFENBU。

    CHAXUNGEXIANDERENWUWANCHENGQINGKUANG,ZHUNBEIXIAYIRENWU。TONGGUOSHUJUDESHISHICAIJIJIWANGLUOTONGXIN,JISHILEJIEZUOYEJIHUAPICIDEWANCHENGQINGKUANG,WEIXIAYIRENWUZUOZHUNBEI。

    SHENGCHANZHILINGZHIXINGQINGKUANGCHAXUN。TONGGUOXIANGXIZUOYEJIHUADEZHIDING,LEIJISHENGCHANZHILINGJIHUASHU,TIGONGSHENGCHANZHILINGZHIXINGQINGKUANGCHAXUNGONGNENG。

    CHAXUNNEISHI、DIPAN、FADONGJI、ZONGZHUANGGEXIANMEIGECHEWEIDEZHUANGPEIXINGHAO。TONGGUOGESHANGXIANDIANDEZUOYEDIAODUBAOGAO,ANCHEWEISHUNXUXIANSHIGECHEWEIDEZHUANGPEIXINGHAOXINXI,ZHIDAOSHANGXIANSHUDADAOZHENGTIAOXIANDEZONGCHEWEISHU,ZE,XIAYISHANGXIANRENWUZAIZHONGXINJISHU。

    ZHEIXIEXINXISHIDONGTAIDE,BAOZHENGSHENGCHANKESUISHICHAKANGEXIANMEIGECHEWEIDEZHUANGPEIXINGHAOXINXI。CHAXUNRI、ZHOU、YUEPANDIANQINGKUANGJILU。XINGHAOWANCHENGSHULIANGFENSHIJIANDUANTONGJI(RI、ZHOU、YUE)。

     

    8、产品数据管理

    CHANPINDANGANCHAXUNJICHANPINDANGANWEIHUGONGNENG。GENJUCHANPINVINHAOCHAXUNCHANPINZHUANGPEIBUJIANBIAOSHI(SNHAO);GENJUBUJIANBIAOSHI(SNHAO)CHAXUNCHANPINVINHAO。


    9、数据采集

    ZAISHENGCHANXIANSHANG、XIAXIANJIBUJIANZHUANGPEIDIANJINXINGSHUJUCAIJI,WEICHANPINGENZONGTIGONGFANGBIAN。

    SHUJUCAIJILIUCHENGTURUXIA:

    工业制造解决方案

    采集流程说明:

    (1)DIPANSHANGXIANCAIJI

    ZAIZHIPINSHANGXIAN。TIAOMADAYINJIGENJUDIPANPAICHANJIHUADAYINZHENGCHEVINHAO,SAOMIAOZHENGCHEVINHAO,XITONGZIDONGSHENGCHENGSHANGXIANXULIEHAO,TONGSHIQUDONGKEZIJI,BADUIYINGDEVINHAOKEZAIDIPANSHANG。XUYAOTONGKEZIJIRUANJIANJICHENG。


    (2)ZHUGUANJIANCAIJI

    ZAIZHIPINZHUANGPEI。CAIJIZHENGCHEVINHAOHEBUJIAN(CHESHEN、QIANHOUQIAO、FADONGJI、BIANSUXIANGDENG)SHIBIEHAO(SNHAO),JIANLIZHENGCHEVINHAOHEBUJIANSHIBIEHAODEDUIYINGGUANXI。


    (3)NEISHISHANGXIAN

    CAIJICHESHENZONGCHENGBIANHAO,XITONGZIDONGSHENGCHENGSHANGXIANXULIEHAO,CONGERGENZONGCHESHENSHANGANQUANJIANDEPICI。


    (4)ZONGZHUANGSHANGXIAN

    CAIJIZHENGCHEVINHAO,CONGXITONGZHONGJIANSUOXIANGGUANXINXI(CHANPINMULUHAO、FADONGJIXINGHAODENG),TONGSHIQUDONGKEZIJIJINXINGMINGPAIHEBIAOPAIKEZI,ANZHAOZONGZHUANGGONGWEIZONGSHUCHULIZAIZHIPINWANGONGXIAXIAN,FAXINXI,QUEDINGDAPINGMUXIANSHI。XUYAOTONGKEZIJIRUANJIANJICHENG。


    (5)ZONGZHUANGXIAXIANFENLIU

    CAIJIZHENGCHEVINHAO,QUFENZHENGCHECESHIFENLIUHEZHENGCHEGAIZHUANG。


    (6)CESHICAIJI

    CAIJIZHENGCHEVINHAO,CONGXITONGZHONGJIANSUOXIANGGUANXINXI,YIBIANZHENGCHECESHIXITONG(QINGHUAZIGUANGGONGYING)JINXINGBIJIAOCESHI。


    (7)DAYINHEGEZHENG

    CAIJIHUOSHURUZHENGCHEVINHAO,CONGXITONGZHONGJIANSUOXIANGGUANXINXI,BINGQUDONGDAYINJIBAXIANGGUANXINXIDAYINZAIHEGEZHENGSHANG。


    (8)JIANDIAOWANGONG

    CAIJIZHENGCHEVINHAO,QUERENCHANPINWANGONG。


    (9)CHURUCHANGCAIJI

    RUCHANG: ZHENGCHERUZONGZHUANGCHANGTINGCHECHANG。CAIJIZHENGCHEVINHAO,JIANLIZHENGCHERUCHANGDANGAN。

    CHUCHANG:ZHENGCHECHUCHANG,ZHUNBEIRUWANSHOUCANGKU。CAIJIZHENGCHEVINHAOHEJIASHIYUANTIAOMABIAOQIAN,JIANLIZHENGCHECHUCHANGDANGAN。


    (10)RUKUCAIJI

    CAIJIZHENGCHEVINHAO,JIANLIZHENGCHERUKUJILU,DAYINRUKUDAN。


     实施效果

    1、 TONGGUOTIAOMASHUJUDECAIJI,TIGAOLEGONGRENDEGONGZUOXIAOLV,TONGSHIJIANSHAOLEYIXIERENWEIJILUSHANGDECUOWU。

    2、 FANGBIANZONGZHUANGCHANGJIHUARENYUANJINXINGPAICHAN,TIGAOLEGONGZUOXIAOLV。

    3、 SHENGCHANGUANLIRENYUANDUICHEJIANXIANCHANGDEZHUANGKUANGNENGGOUJISHIZHANGWO、JISHICHULI。

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